Request PDF | Energy and Exergy Analysis of a Perlite Expansion Furnace | Utilization opportunities of perlite have made the product adaptable to numerous applications in the construction ...

A thermally efficient process for the expansion of perlite ore is described. The inlet port and burner of a perlite expansion chamber (preferably a vertical expander) are enclosed such that no ambient air can enter the chamber. Air and fuel are metered to the burner with the amount of air being controlled such that the fuel/air premix contains at least enough air to start and maintain minimum ...

Perlite is an igneous mineral composed by silicon, aluminum, oxygen and water. It can be expanded by heating it up at temperatures above 870 °C, then it becomes plastic, and the steam formed inside pressures out of the mineral. Maximum expansion is possible if the particles are heated up quickly, since the expansion degree strongly depends on the remaining water in the particles at the time ...

1 Life Cycle Assessment of Low Embodied Energy Advanced Insulation Materials and Insulating Masonry Components for Energy Efficient Buildings Michele De Santis 1, Roberta Manariti1, Giorgio Urbano 1, Andrea Pasquali2, Anna Gaki3, Maria Taxiarchou 3 1 D'Appolonia S.p.A. 2 Morando S.r.l. 3 NTUA – National Technical University of Athens Email: [email protected]

US4347155A Energy efficient perlite expansion process. In a perlite expansion process wherein perlite ore is charged to a flame zone in an expansion chamber where it is rapidly heated and expands and is thereafter transported out of the flame zone by entrainment in the exhaust gas stream of the flame zone and wherein said expansion chamber has ...

US3097832A US77354A US7735460A US3097832A US 3097832 A US3097832 A US 3097832A US 77354 A US77354 A US 77354A US 7735460 A US7735460 A US 7735460A US 3097832 A US3097832 A US 3097832A Authority US United States Prior art keywords furnace perlite means furnace tube granules Prior art date Legal status (The legal status is an assumption and is not a legal …

When the perlite expansion process is considered as a system, the components of this system are the combustor, the heating zone, the chimney, the cyclones and the filter group. The heating zone and the chimney are chosen as the control volume because the perlite expansion process occurs within these parts.

Development of perlite expansion process by using microwave technology. UPVLC, responsible for this task, worked on the development of a proper reactor for perlite expansion by microwave technology. A Microwave-assisted Fluidized Bed Reactor (MFBR) was designed and a continuous pilot-scale prototype was constructed and tested.

Microwave Energy for Expanding Perlite Ore. ... Perlite is extracted from the mines and crushed down to particles, which are fed in rotary kilns for carrying out the expansion process, then particles become less dense and often change their color from green, pale gray or even black, to white after expansion. ... in large amounts is less ...

BUBLON® Spheres. BUBLON® Spheres are manufactured using a patented, energy-efficient process and are optimized to meet your individual requirements, for use in a wide range of applications, for example, in the building materials, plastics and coatings industries.

1. A process for manufacturing expanded perlite of the type in which (a) perlite ore and a stream of hot gases at a temperature above the softening point of perlite are fed to an expansion chamber, (b) hot expanded perlite in a stream of hot exhaust gases are withdrawn from the expansion zone and conveyed to a separation zone, and

263-21) This invention relates to the expansion of perlite, and among other objects, aims .... 7) to fan out the ore, and thereby to distribute it over the area of the furnace. ..... Perlite-Source of Synthetic Pumice IC 7364, Bureau of Mines, August 1946. ... Manville Service Corporation, Energy efficient perlite expansion process. Read More

Thus, perlite seems to be a very important material. In this paper, thermodynamics analysis of a perlite expansion furnace was performed. Both energy and exergy relations were derived for the considered system. Some parameters, such as losses, irreversibility and design etc., were used for determining the energy and exergy efficiencies.

US4347155A Energy efficient perlite expansion process. A thermally efficient process for the expansion of perlite ore is described. The inlet port and burner of a perlite expansion chamber (preferably a vertical expander) are enclosed such that no ambient air can enter the chamber.

A computational code has been developed based on a Eulerian–Lagrangian approach in order to model the combustion and the motion of perlite particles in a vertical expansion furnace. The expansion of a single particle, which takes place during its motion in the furnace, has been modeled by taking into account the perlite chemical composition and the gradual variation of the temperature ...

8/31/1982· A thermally efficient process for the expansion of perlite ore is described. The inlet port and burner of a perlite expansion chamber (preferably a vertical expander) are enclosed such that no ambient air can enter the chamber.

ore mining energy efficiency perlite ores mining energy efficiency perlite. The dense ore is delivered to local processors via fuel-efficient methods such as rail or ship. Most perlite expands . Perlite mining has little overburden to manage and minimal waste. . Energy consumed during perlite processing is offset by. Read More. Chat Now

The production process of expanded perlite includes two key processes of preheating and expansion. (1) Preheating: According to the difference of origin and grain size, after the pearlite ore is preheated for 2-8 minutes at a temperature of 650-800 °C, the water content will reach the expansion requirement.

PERLITE FOR ENERGY EFFICIENT CONSTRUCTION . 1 ... Perlite is a versatile and sustainable mineral that is mined and processed with a ... 1.2 Production of Perlite This expansion process is due to the presence of two to six percent combined water in the crude perlite rock. When quickly heated to above 870°C, the crude rock pops

Company > About us. About us ... energy-efficient process and are optimized to meet your individual requirements, ... Bublon is also able to supply complete perlite expansion plants based on its 120 years of expertise in processing technology and in machine and plant construction. NATURAL CUSTOMIZED SPHERES - much mor than a corporate slogan

This physical transformation makes expanded perlite an extremely efficient, low density insulator. (For a detailed explanation of perlite expansion, see: Why Perlite Works ). As detailed below, perlite is inorganic and non-combustable, and the loose-flowing nature of expanded perlite …

A thermally efficient process for the expansion of perlite ore is described. The inlet port and burner of a perlite expansion chamber (preferably a vertical expander) are enclosed such that no ambient air can enter the chamber.

Patent US4347155 - Energy efficient perlite expansion process ... Aug 31, 1982 ... A thermally efficient process for the expansion of perlite ore is described. ... improved perlite ore expansion is obtained, and equipment service life is ..... Manufacture and use of engineered carbide and nitride composites. Get Quote

PERLITE FOR ENERGY EFFICIENT CONSTRUCTION . 1 ... 1.2 Production of Perlite This expansion process is due to the presence of two to six percent combined water Contact Supplier Periodic Report Summary 1 - LEEMA (Low Embodied Energy ...

Perlite Expansion Furnace use six microprocessors to full-automatically control the the technology curve production process of perlite expansion. The heat-insulated mortar vitrification microsphere expansion furnace was successfully invented in Feb, 2003 by our president, a …

In this study, energy and exergy assessments of a perlite expansion furnace in a plaster factory are performed. Chemical properties of the perlite and its application areas are described.